Constant Temperature Circuit (c) G. Forrest Cook 1997 Description: This circuit is a generic low power temperature controller that can be used for stabilizing temperature sensitive electronic circuits. Specifically, it was built to stabilize a VFO (Variable Frequency Oscillator) for ham radio applications. The circuit has also been used to stabilize the otherwise drifty Ramsey FM10a micropower FM transmitter. Theory of operation: The 7805 voltage regulator provides a reference voltage that is fed into a resistive bridge formed on one side by the 20K trimmer and the other side by the 3.3K resistor and the 1K/thermistor combination. The termistor is an NTC (Negative Temperature Coefficient) type. The op-amp is run in a differential mode and tries to keep its inputs at the same potential by the thermal feedback loop formed by the heater and the thermistor. The three 1N4001 diodes are used to bias the emitter of the transistor up enough that it can shut off fully with the limited voltage swing from the 741 op-amp. The heating indicator LED also taps off of the same diode ladder to enable it to shut off entirely. The value of the (1uF) capacitor in the op-amp feedback loop may need to be adjusted if the circuit "rings", or swings back and forth before stabilizing on a temperature. Construction: I recommend building this circuit on perforated circuit board or make a PC board if you have the tools. I epoxied all of the heat generating components (the 40 ohm resistor, the TIP122, and the 3 1N4001 diodes) on an L shaped aluminum piece and put the circuit board with the op-amp on standoffs on the aluminum. Be sure to use a heat conducting insulator for the transistor tab. Also be sure that the thermistor is located near the 40 ohm resistor and has good thermal contact. Bolt the whole assembly near the item that you wish to control the temperature of. I recommend using styrofoam insulation around the temperature controlled device, it is best to encapsulate the temperature regulator and the target circuit inside of the insulation. Use: Adjust the 20K pot to center and power up the circuit. The LED will probably come on bright and gradually dim down as the circuit reaches equillibrium. Put a thermometer on the 40 ohm resistor and measure the temperature. Adjust the 20K pot to the temperature that you desire.